Design
and Production
The most common method of creating
high-strength concrete is to design and control the combination of cementitious
material, aggregates, water, and admixtures. Cementitious materials include
portland cement, fly ash, silica fume, ground granulated blast furnace
slag, or natural pozzolans. Typically, fly ash or ground granulated blast
furnace slag substituted for some of the portland cement is an effective
method to increase the long-term strength of a mixture. Low water/cementitious
materials ratios likewise increase concrete strength (up to a limit), in
accordance with Abram’s Law. Strong, cubical aggregates are also important
in high-strength mixes.
Several specific parameters are considered
in the production of high-strength concrete.
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The higher the compressive strength
desired, the smaller the maximum size of the coarse aggregate should be.
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Fine aggregate coarseness should increase
proportionally with the compressive strength and with the amount of cement
used. A fineness modulus of between 2.70 and 3.00 is preferred.
-
High-strength concrete, in the absence
of pozzolanic materials, would have a substantial problem with slump loss.
The use of fly ash or blast furnace slag reduces this effect and reduces
the production costs of the concrete. The optimum substitution level is
usually controlled by a minimum value or by the acceptable loss in 12 hour
or 24 hour strength (pozzolanic materials produce lower short-term strengths).
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For target strengths exceeding 100 Mpa,
silica fume is a required ingredient in the mixture.
A flow chart for mix design follows:
Figures 4.1 and 4.2 (Nawy)
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